May 072013
 

This letter from Mike Ponsonby BA to ”The Editor, of The Times of London” describes what still is wrong in operating cranes by untrained, uneducated operators.

Cranes can become deadly weapons in the hands of unskilled, untrained operators.

Letters to the Editor

Dear Mr Editor, 7th May 2013

The Health and Safety at Work Act 1974 is now in its 39th year and while Parliaments well intentioned enrollment of this progressive legislation was intended to protect all Construction Workers from being Killed or Injured on site (See Sections 2.1 and 3.1) it has not been as successful as the Members of Parliament desired. For Example……

1. HSE published figures in UK confirm 173 Killed at Work in 2011 of which 49 were killed in Construction with 18 killed by Cranes or during Lifting operations. HSE own long term report 1987 to 2007 confirms the Trend is indeed down, but the shocking truth remains that 6000 plus Men and Women have still been killed at Work since 1974, of which circa 1800 have been Killed in Construction, with 500 Men Killed by Cranes or during Lifting Operations.( One of which was my Father in Law David Stanford, killed on Friday 15th January 1988)

2. Since Starting to record these Crane Mishaps on 7th May 2007, I have logged more than 553 Unsafe Crane Incidents Worldwide, most of which indicate a Lack of Training, Instruction and Supervision by Employers in Safe Systems of Work ( The Common Law Obligation for all UK Employers).

Crane Tips 2 over due No Ballast, Haguesund Norway, 171012

Crane Tips 2 over due No Ballast, Haguesund Norway, 171012

Most Notable Incidents in recent months include Cranes Overturning due to No Ballast, No Outriggers, No Mats under Outriggers, Short Rigged, Overloaded beyond SWL, Fully Rigged Truck Crane incl. Long Luffer moved on Dirt Road at circa 224 tones GVW, Axle Locks switched off, Lost Boom Footpins, Dropped Loads and the most heinous act of all, the Overriding of Crane Safety Controls. ( To name but Ten of many so called ” Accidents” which are not accidental at all and seen all too frequently.)

3. Crane Safety imperils all of us, that is you, me, mine and yours. Because when a Crane goes over the Falling Jib or Dropped Load does not distinguish between Male or Female victims, nor even the Snr Executive walking on the streets below, for all are at Risk of being Killed, irrespective of Gender, Age or Status ?

CraneAccidentLG1550TippedOver02

Check the underground before you position the crane outrigger!!

The Corporate Manslaughter and Corporate Homicide Act 2007 is now a game changer, because in the event of a Crane Fatality in UK, Companies can now be charged with Manslaughter under Section 1(1) which states ‘An organization to which this section applies is guilty of an offence if the way in which its activities are managed or organized (a) Causes a persons death and (b) amounts to a gross breach of the relevant Duty of Care owed by the organization to the Deceased. Those Doubting Thomas’s in the Construction Industry would do well to read the Judgment in the Court of Appeal reported case of R.v. Tangerine Confectionery Ltd and Veolia plc [2011] CA EWCA 2015. In particular the Judgment of Lord Justice Hughes LJ who commented that: ‘The sections do not command an enquiry into the likelihood of the events which have in fact occurred. They command an enquiry into the possibility of injury. They are not limited (to) the risks to which they apply, (rather than ) to risks which are obvious (to another). They impose in effect, a duty on employers to think deliberately about things which are not obvious’ ( To them). The Ratio Decidendi of this Court of Appeal decision established a significant new precedent in English Law. That is, if the incident is ’Foreseeable’ then the resulting fatality is not an accident, because it was not accidental, but instead was foreseeable for anyone who cared to look. (Please consult a Solicitor for a comprehensive explanation of the implications in Law for you as a Director) Continue reading “Still too many lifting incidents!!” »

Mar 232013
 

When testing a crane or other lifting device, make sure the tools used in the testing procedure are Certified and have been tested as well.

The rule is that all lifting gear must be tested with a test load depending on the SWL of the lifting gear. There are only a few exceptions, which involve one offs, used for lifting extreme heavy structures. In that case a detailed stress analysis  must be handed over to the classification society for review and Certification.DSC02118 Continue reading “Lifting spreader collapsed during testing with Water weights” »

Feb 212013
 

May 25, 2011 | Comments (4)

We finally have the information on the crane that went over in late April at a CNRL (Canadian Natural Resources Ltd) facility in Alberta. We understand that it is the Horizon oil Sands Project in Fort McMurray.

The crane, a seven axle Liebherr LTM1400-7.1 owned by Mammoet, was apparently being driven into position to work on a flare stack- fully rigged with luffing jib, boom retracted and raised to full elevation. Source: Vertikal

Alberta_overview

An overview of the site

The crane tipped over on its side

The cranes outriggers were partially extended – at least on one side – as a precaution. The only thing for certain after that is that the ground was not sufficiently flat or firm and the crane went over sideways. Thankfully no one was injured.

Why it happened we may never know, as is typical in these situation different people on site have different versions of what happened. In this case discussion appears to revolve around the crane deviating around an obstacle onto less firm ground than was planned and a disagreement between the operator and a site supervisor etc… etc…

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Jan 092013
 

The new year does not start well in Norway.

Early January 2013, a fatal incident happened near a transformer station in Kristiansand. Initial investigations showed that something was wrong with a hydraulic hose. Anyone who can shine light on this tragic accident, please do.

Apparently the wheel loader was used as a kind of crane.

Accident Wheeloader01

Continue reading “Fatal accident with wheel loader used as a crane” »

Nov 222012
 

Demag CC6800 Tipped over
Tragic Accident in Vungtau, Vietnam

I was shocked by a message which was send to me by someone from South East Asia and it concerned the tragic accident on the 18th of Nov. 2012 of the tipping of a large Terex Demag CC6800 1250 Tons crawler crane, while lifting a load of some 315-350 Tons (weight not exactly known to me) and killing 3 workers and 2 heavily injured of PTSC Supply Base of Oil and Gas Port Services Company in Vungtau, Vietnam.

Below a series of pictures of a Demag CC6800 which tipped over while lifting a 350 Tons module. According the information received, the crane was not supported by crane mats  and the soil bearing pressure was apparently exceeded with  this tragic incident which cost 3 workers their lives and injured 2 heavily.

Below also some comment:

LinkedIn Groups

Guys, note what Eddie said in his post above . He was at this project and bought mats. He stated the ground was good for 12 t/m so it wasn’t terrible. The problem was that after he (a responsible supervisor) left the site, the mats were never used again. All the planning, engineering and site preparation in the world will not save you from lazy and incompetent crew.
The fact the proper cribbing was available to them makes this an even more unfortunate occurrence.
As Jim said, it wouldn’t have happened with a good supervisor.

I don;t often say this, but someone needs to go to jail for this.
Posted by Steve Sparrow

CC6800 Tipped over on unstable ground

It is a shame that these accidents still happen and no proper precautions are taken to avoid the tipping over of such a large crane. Proper load spreading should have been done, either with steel support mats or hard wood support mats in order to reduce the high local crawler track loading on the subsoil.  Continue reading “Tragic Crane Accident in Vungtau, Vietnam” »

Nov 182012
 

October 29, 2012

An All Terrain crane overturned onto a rare car last week in Gits, Belgium – to the south of Brugge. Thankfully no one was injured or hurt in the incident.

The crane’s boom crushed the most valuable car on the lot of an adjoining dealership

The crane, a 110 tonne Tadano Faun ATF 110G-5 owned by Mather crane hire of Ardooie was lifting a 12.5 tonne 85,000 litre underground fuel storage tank into a four metre deep excavation at the site of a new service station when it went over.

The cranes boom came down on a 2008 Jaguar XKR-S coupe, said to be one of only 200 built for the European market, and also damaged a BMW 630i. The cars below to a car dealership on the adjoining property.

The crane was short rigged with outrigger jacks down and beams retracted, no outrigger mats were used and it was rigged with partial counterweight – from the photo it looks like 8.7 or possibly 11 tonnes of the crane’s maximum 35 tonnes. It seems to be a clear case of overloading and possibly the incorrect input data on the rated load indicator. Continue reading “Crane crushes cars” »

May 142012
 

The latest casualty of wind farm roads that are unsuited for cranes or big aerial lifts is a 103 metre WT1000 truck mounted aerial lift which rolled as it approached the Gordonbush wind farm in Scotland.

However the lift is just one of several examples of cranes or lifts over-tuning on wind farm sites in recent weeks. We understand that a 250 tonne crane rolled recently on a wind farm in the west of Ireland, with a further three big cranes said to have suffered a similar fate across Europe.

All possibly brought on by the exceptionally wet weather that many areas experienced in April and the start of May.

The truck mounted lift in Scotland was, we understand making its way from the main road to the site to carry out blade inspection work when the road began to subside on a bend, causing the lift to slide into the ditch and over-turn. Thankfully the operator was not injured.

The ground in the area soft, with the terrain consisting largely of peat, so any recovery crane will require a substantial temporary hard standing. We understand that the recovery work will start next week.

While this particular incident actually occured on a public road, the move by wind farms towards narrower/cheaper roads that cannot support the cranes and large aerial lifts needed to service the turbines, was a key element of the recent wind safety summit in Hamburg.

Wind turbine companies attending the event appeared to take the criticism on board, although early reports ‘from the coalface’ suggest that little has changed and there have been some classic near misses lately while lifting large rotors.
Obviously several years of cost cutting on roads cannot be undone overnight and it has yet to even get started. So in the meantime crane and lift companies need to take special care when sending equipment into some of these places. You can be sure that when your machine rolls it will be all your fault and nothing at all to do with the inadequate roads.  Sourcing: vertikal.net

Recovery took place on the 17th of May 2012

A MAJOR operation to recover a 60-ton “blade access” platform crane from a ditch on Brora’s Moss Road yesterday, went like “clockwork”, according to Golspie photographer Peter Sutherland who took these pictures.

Two cranes and two recovery trucks were used to slowly haul up the enormous vehicle, on the back of which is attached a viewing platform used to inspect wind turbine blades. It was heading to Gordonbush Windfarm when it came to grief on the Moss Road, about a mile west of the A9, last Thursday. The cumbersome vehicle, belonging to a sub-contractor called Blade Access Specialist Solutions, strayed onto the soft verge of the narrow, single-track road and toppled over, landing on its side. Fortunately the driver was uninjured.

The operation to retrieve it is understood to have cost many thousands of pounds and involved laying a substantial area of hardstanding on a piece of croft ground on the other side of the road. Workers began the recovery exercise at 9am yesterday and it took until 11pm that night before the truck could be driven away. Mr Sutherland said the two cranes had been parked on either side of the hardstanding, flanking the two recovery vehicles.

Slings, attached to the cranes, were placed round the front and rear of the lorry while wire ropes from the recovery vehicles were attached to the chassis of the stricken truck. “It was really amazing to watch,” said Mr Sutherland. “It just came back over very, very gently. There were no problems at all.” He was tickled to see the simple solution the recovery workers came up with to help slide the truck across the road once its wheels touched the ground.

“They put steel plates down on the road and sprayed them with fairy liquid!” he revealed. “The wheels just slid off the plate and across the road.” He estimated that once everything had been set up, it was only a matter of minutes before the blade access truck was upright again.

And amazingly, aside from a broken driver’s door window, it was intact. However, according to Mr Sutherland, it took practically the whole day to ensure that the engine was in a fit state to drive away.

He explained: “Because it was lying on its side, all the oil would have collected at the top part of the engine which means you can’t just drive it away immediately or the engine will seize. “Once it was back on the ground, they had to leave it for a bit. They then took the injectors out and turned it by hand. It all took time.”

The Moss Road was closed from around 9am to 2pm with a diversion round London Road. Thereafter the road was open with cars diverted onto the hardstanding and round the crane.

SOURCE: TheNorthernTimes 

 

May 102012
 

A 100 tonne crane boom buckled while lifting bridge beams in Northern Norway earlier this week. 10th of May 2012

The crane, owned by Vest Kran, was working from a massive barge, installing a new bridge in Vikan, near Bodø when the incident occurred. No one was injured.

According to the plant manager employed by the contractor, Reinertsen, the crane’s boom was almost fully extended to between 40 and 50 metres when the second section suddenly buckled way. Although it is not clear we also understand that the final section also broke away – possibly as it landed? Continue reading “Crane boom buckles” »

May 052012
 

The boom of a 400-tonne crane being used for work on the Versova-Andheri-Ghatkopar metro line, veered off the truck carrier it was mounted on, and crashed on a portion of the Sarvodaya Hospital at Ghatkopar on Wednesday morning. 25th of April 2012

400 Tonne Crane Crashes Metro Mumbai India 2012

Fortunately, patients were shifted out of that section s few months ago. About 20 people in a temple near the hospital had a providential escape because the boom veered to the opposite side.

The Ranchodrai temple, is very popular in Ghatkopar and is frequented by the patients of the hospital. “We get up at 5am for our prayers. Today we heard a massive sound when we had gathered and when we looked out, we saw the crane shaking and then its boom came down on the hospital’s roof. It was a terrifying sight,” said temple priest Gaurav Sharma.

400 Tonne Crane Crashes Metro Mumbai India 2012 (2)

The incident did affect eight cows of the temple, as they could not get their feed which is brought by road. It was blocked by the crane and they could not move out for grazing, said temple priest Vishnu Sharma.

No one was injured in the hospital as the building on which the boom fell, an old ground-plus-two structure, had been emptied some months ago, save for some rooms on the ground floor. No one was at the ground floor as the incident occurred at 5 am. Continue reading “Crane Crash Scare for Ghatkopar Hospital Patients” »

Apr 242012
 

Costa Concordia to be salvaged in 1 piece

Salvage work to remove the capsized Costa Concordia cruise ship from its rocky perch off Tuscany, where 32 people died, will begin early next month and is expected to take a year, the Italian owner announced Saturday. The U.S.-owned company Titan Salvage won the bid to remove the ship, which struck a reef off the tourist-dependent island of Giglio on Jan. 13, after the captain veered off course and steered the liner carrying 4,200 people close to shore in an apparent stunt. Thirty-two passengers and crew members died in the frantic and delayed evacuation. Two of those remain missing. The salvage plan, which still needs approval by Italian authorities, foresees removing the ship in one piece and towing it to an Italian port, Costa said. Workers completed the removal of fuel from the Concordia on March 24, and Costa said environmental protection will be a “top priority” during the ship’s removal. Continue reading “Costa Concordia to be salvaged in 1 piece” »

Apr 032012
 

Concordia final decision: ship to be righted and towed away in one piece


After two months of speculation about what will be done with the wreck of the Costa Concordia, and with negotations still going on with salvage experts, it is now known that whoever gets the job will have to refloat the ship and tow it to its home port of Genoa in one piece. Salvage teams and engineers are expected to begin work in May, and the entire process is expected to take a year. The cost of the salvage operation is expected to approach £180 million ($288 million US).
Continue reading “Concordia final decision: ship to be righted and towed away in one piece” »